2012 kioti injector pump problems I get comments all the time from viewers whose tractor won't start. I have replaced fuel filter and fuel pump. Mar 19, 2017 · inline filter, and drained fuel tank. Unless someone does shed some light on our situation, I guess I will pull the pump off, & see if I can find a shop that can overhaul it. It turns over, but won't start. They said it was because I was running pump diesel instead of off road. Jun 20, 2012 · btward: Your item #4 is the injection pump (IP) rack pin. The timing of the pump determines when it will inject fuel into the cylinder as the piston reaches the before Feb 5, 2020 · Looking through another thread about "5 extra HP" on an NX4510, I noticed the poster had a link for the Daedong/Kioti motors for 2015. Talked to a Kioti mechanic and found a local injector repair shop although I ended repairing using the thread at the top of this forum. KIOTI DAEDONG DK50 TRACTOR Service Repair Workshop Manual provides step-by-step 2006 CK25 New style pump failed at ~320 hours - stuck open full throttle Kioti replaced under warranty I have same problem. But we now know that this is a common Zexel (formerly Bosch) agricultural injection pump and parts are readily available for repairing it. Kioti isn't the only maker with recurring problems, but they're the only one with recurring injection pump failures. Dealer picked it up Thursday and it was sitting in my driveway yesterday when I got home. 5 hp, used to put out 34hp in 2015. Their reply: out of warranty. 5 degrees. . Found out that the Injector pump went out. Today's Posts Customer: I have a kioti ck30 hst that ran perfect, I parked it and now it won't start. Making your own Diesel Additive (and overpriced store options) Jul 11, 2012 · When you say recent batch of solenoids does that mean tractors manufactured in 2006? Did he say what range of years/models this involved. Loosen the steel feed lines from the pump to the injectors, AT THE INJECTORS. If you insert 0. OP . Can't say how long the replacement solenoids, that were also faulty, were Nov 24, 2013 · Nov 25, 2013 / Kioti LK35 Injector Pump Solenoid Problem. Removed fuel line from lift pump and got good fuel flow out of lift pump. Any help . Feb 21, 2012 · In Diesels, fuel and air filters are critical. $273. The inner circles with the slots are the plungers and they operate up and down inside 3 gears controlled by a rack and pinion. The failure reports I've seen seem to be about the 2006 time frame for engines with the new-style stop solenoid (bolted to front of engine vs connected to manual shutoff linkage on right side). Hydraulic issues 4. I motored it over after putting new Nov 11, 2008 · Joined May 4, 2009 Messages 7,641 Location Southern VT Tractor 22 SANY SY 50U, '10 Kioti DK 40se/hst KL-401 FEL, loaded tires, KB-2485 bhoe, Tuffline TB160 BB, Woods QA forks, MIE Hydraulic bhoe thumb & ripper tooth, Igland 4001 winch, & GR-20 Log Grapple. The Massey Ferguson injector pump plays a huge function. Grease went everywhere. I stalled it out with high gear and the brake as the key was not able to turn it off. Hope this video helps! Change your FUEL FILTER first thing btw. When you crack the line open, you stop fuel supply to that injector and that cylinder will miss if the injector is good. The new heat shields from Kioti bought by dealer part number are too small and do not fit over the injector tip and are lose in the hole for the injector tip seat. Lift pumps check valves can fail even if the diaphragm is OK. Does Kioti really know they have a problem. If not, check the shut off solenoid. I would do the filter by the tank first then the one up by the injector pump. I. Several days ago I started it up and backed it out of the barn. Mar 31, 2007 · I searched high and low,, there is nothing on the net on removing the CK20 injector pump? The CK20 appears to be completely different than the CK25/30 series as far as access to the right side of the engine. Fuel Pump Problem. I put a nylon tie strap on it to hold it until the Not for nothing but my warranty clearly states fuel systems are not included in Kioti's warranty among other things. Many diesels can run without a lift pump- I have a friend who lives in Haiti and he has an 11 Landcruiser diesel. Feb 23, 2012 · Hi folks. If it does not look at the filter back. Information for Kioti owners. Pump was operating before i removed and cleaned , installed back. Will not buy another one because of it as well. Thread starter sherrym; Start date Jul 11, 2012 Jul 11, 2012 Feb 21, 2012 · How about the fuel, is it fresh and clear and light in color? If not drain (or pump out) and put in fresh fuel. Therefore the air filter gets plugged faster and abrasives in unfiltered (read dirty) air will damage the high-compression engine. 2017 / Kioti EX45 Injector Pump Repair. They also said it Jul 1, 2023 · The injectors are correct but i am having a problem with heat shields that goes at the tip of the injector and into the cylinder head. I believe it is the same issue show here. You should have a print in the back of your owners manual. Nov 9, 2011 · Kioti tractors with the new stop solenoid design built between 2005 and 2008 were vulnerable to injection pump failures caused by broken gear teeth on the injection pump control sleeves. Oct 16, 2014 · There is no way to tell how serve this problem is. I called the dealer and they walked me through bleeding the fuel line at the filter, lifter pump, and injector return line. I Purchased it new - and when new the fuel injector pump broke and the engine ran wide open. For those considering a Kioti tractor: Most owners are very satisfied with their tractors but be aware that several current owners have experienced injection pump failures. A clogged fuel injector or fuel lines are also some of the reasons the pump is Apr 16, 2021 · If the only code you have is 172, then I doubt it is an electrical problem. It always ran good until today. Nov 10, 2022 · With their expertise and guidance, you can restore your Kioti Mechron’s performance and get back to using it safely and effectively. That was going to be the next thing I was going to do but as it turns out I just heard from my dealer, he called Kioti and told them the problem. Thread starter sherrym; Start date Jul 11, 2012 Jul 11, 2012 Jun 27, 2023 · I have a 2006 ck20 that I bought not running. Jun 17, 2023 · I've had a runaway motor on my CK25 and out of commissioned it months ago. Injection system has been bled a couple times. I'm hoping someone can point me in the right direction. 1. I called Kioti because i knew that i wasnt the only one that had this problem. Ck2610 is a mechanical pump/line Aug 10, 2012 · Oct 15, 2012 / Kioti Injection Pump Failure Data. I do not know your tractor. Jan 11, 2022 · First let's look at the injection pump and it's location. 87 fuse! A freaking fuse on a DIESEL INJECTOR PUMP. Kioti CK25 4. If you have good fuel flow all the way to the high pressure pump, the pump itself may be bad or you could have a bad injector bypassing all pressure to return. It runs smoother, quieter and has a bit more power too. There's good fuel (drained/replaced three times). By the way, i purchased my DK45s used with 529 hours on it and found out today from my Kioti dealer looking up the warranty work that it had to new FIP put on it at 186 hours. It has no lift pump- the injection pump pulls the fuel. We’ll pull it in the shop, drain the fuel tan Sep 13, 2014 · Glad you got it going, I have been working on them for 5 years, not that many failed, that's not much help if yours did, there are diesel injector shops that are able to rebuild them now, tho I'm not sure the cost but one person told me it was about half of the cost of a new pump, and that is here in Missouri, but the pump that is used on the Kioti is being used on a lot of other tractors so I Mar 12, 2013 · Now slightly loosen the joint at the injector pump inlet until fuel flows freely, then tighten that joint. A fuse!! A $273. The Hydraulic Pump is driven off the fuel camshaft. Feb 23, 2021 · It seems to me the injector isn’t the problem but whatever makes it fire. From what I've read this pin usually seizes up when the pump goes bad, but it's not. It might occur if the injection pump turns faulty. Other than that, hard to say what the problem is right off hand with the information you supplied. They're not getting fuel, they crank and crank, what could be the problem? I've been wa 5 days ago · These problems can arise if the filters are dirty or the air somehow gets into the system. The lift pump is not easy to access. Jul 24, 2012 · I just completed replacing the 'pinion gears' (control sleeves) in the injector pump of my DK45S, & I would like to chip in my 2c worth on the subject. On the plus side, an owner with good mechanical skills could do the job himself (herself). But neither fuel nor air is coming out of the top of the injector pump. thanks Well my tractor was manufactured in 2010 and I purchased it in March 2011. May 7, 2013 · In all cases, the solenoid (or a spring with the solenoid disengaged) pushes the injection pump rack to the no-fuel-delivered position to shut off the engine. Thread starter sherrym; Start date Jul 11, 2012 Jul 11, 2012 Sep 23, 2012 · Oil & Fuel dk45s injector pump problems at 500 hrs. 15 mm of shim/shims, you will advance the injection timing by 1. I started cutting grass on the hill and i looked behind me and there was black smoke everywhere. What affected the rating was an injector pump failure, ignition switch failure and a bucket that doesn't come back far enough. My Bobcat CT230 (same as the CK30 HST) is bogging down when under load at RPMs over 2k. Engine will start if I start it once a day but if left to sit a week or two it is Oct 13, 1998 · A question was asked the other day and I replied to it, after rereading it I thought posting it in the 101 section would be a good way to find the post with a forum search for new members under the header of "Injection Pump". Search titles only. Let's cut through the Not for nothing but my warranty clearly states fuel systems are not included in Kioti's warranty among other things. What to Do if the Diesel Fuel Injector Pump Is Failing. A new IP is costly (vicinity of $1000-2000) so this is not a trivial repair. Kioti are usually a good product. Mine is a 2008 CK20S So far: -I removed the hood, 2 bolts that have cotter pins Nov 9, 2011 · Fellow Kioti owners and operators. KiotiLK35 New member. Let's cut through the Jun 29, 2024 · We rebuilt injection pump again for $600 and replaced governor parts. Same problem. I tried bleeding lines again but I have no fuel at the injector now. e. thepumpguysc Elite How do you reset engine stop. Nov 9, 2011 · I have a question for you folks with pump failures,were you running some type of diesel fuel additive?coobie This is a valid question and maybe something that should be added to that spread sheet you guys are working on. The local Kioti dealer and the company would provide no help except trying to sell me a new pump for over a thousand dollrs. com Nov 22, 2013 · After reviewing this forum and a few other websites, I finally found the information I needed to repair my Kioti CK25 Fuel Injection Pump. I asked Kioti to assist in the loss. Joined Nov 9, 2011 Messages 1,929 Location Kittrell, NC Tractor https://bauertree. Aug 29, 2012 · Kioti CK30 Injection Pump Failure. Nov 2, 2010 · The reason I'm asking this is I'm looking at Lk3054 and the previous owner sez the rpm's on this tractor went high and the only way they could shut it down was to cut off the fuel supply, don't know how long it ran like that, I'm getting it at good price but this last bit of info concerns me, there was a post on here from a couple years ago that someone had the same trouble, the tractor will Mar 28, 2007 · Re: CK 25 gear, injector pump -----Thanks Lexgs for all your information. Feb 19, 2007 · 1) Bypass the lines after the lift pump ---- supplying the injection pump with a replacement loop, see if the injection pump was sucking air in from that segment. Jul 20, 2018 · This is the Highly Detailed factory service repair manual for theKIOTI DAEDONG DK50 TRACTOR, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. Each plunger and its cylinder are a matched set with very close tolerances. Joined Nov 24, 2013 Messages 21 Location Victoria Jul 23, 2013 · I have read about problems with many of kioti's injection pumps, but I thought the 2008 and newer models were supposed to be "fixed" If I remember right it was something about a spring loaded plunger that would snap back too fast and break at the no 4 fuel outlet area (inside the pump). MendoBob; Jan 6, 2025; Ford Jul 7, 2008 · I had to take my Kioti DK45 in for service in September because it quit running. I was able to get it home as I was not far away. A small gear-driven cam shaft moves the plungers up and down; this creates positive-displacement pumps that can produce high pressures (well above 2000 psi). You have to find out why you are only getting a couple volts to the solenoid. PTO issues 2. He thinks it is a problem with the electrical side of the fuel pump system and has picked the tractor up to check it out. Notice how the one on the left never develops Jun 5, 2017 · Zexel must have improved the metallurgy because the problem stopped after the 2008 build year. Read mulitiple posts. Third does anyone no if there are parts available such as the plastic gears inside the pump. As recommended in the factory service manual I opened 2 nuts on the top of the fuel injector pump to bleed any air out up there. Sorry to read about your troubles. Otherwise I guess I have to shell out $1,500 for a new one, (& hope that's the problem). Loosened injector fuel line and got no fuel being pumped out of injector pump. Nov 3, 2011 · My Kioti CK 20S is in for repair right noe for injector pump failure. It is all the way in and lever does not move on manual connection attached to injection pump. Tractor has 1400 hours. Oct 5, 2003 · Yep, the injector pump is controlled by a computer and a fuse had blown. I knew I was getting low on Jan 16, 2014 · What's your tractor's IP failure symptoms? Southwest Metro fuel Richland Hills, Tx (817) 595-0855 or (817) 589-1703 Aug 26, 2012 · First let me say thank you so much to everyone on this forum for your help. Next turn the engine over in 3-5 second intervals until you see fuel coming out of the loose injector lines. The rack was bent on both ends and the electric solenoid was as well. He lined the engine TDC, removed the 4 allen head screws holding the pump the in housing and lifted the pump out. This did not occur in the earlier design that used an external stop solenoid or in later models after 2008. May 12, 2012 · The injection pump uses one plunger/cylinder to feed each cylinder in the engine. Move on down the line to you get to the injector pump. Also Apr 21, 2012 · The IP is pricey but you should be able to get Kioti to fix (assuming that's the problem) because it's a known material/design defect. Nov 9, 2011 · For tractors out of warranty, the only fix (according to Kioti) was to replace the entire injection pump, which cost about $1K-$2K just for the parts. Fuel filter pluged and engine quit,replaced filter and In today’s project, we’re tackling the fuel issues that put the Kioti NX5510 tractor down a couple weeks back. Those problems often contribute to other common Massey Ferguson problems. There will be Feb 12, 2024 · Injection timing can be adjusted by changing the position of the injection pump relative to the engine. Search Advanced search…. May 6, 2018 · Here is the update. Based on posts on the owner-operator forum, this problem seems to effect 2005-2008 models. Apr 27, 2021 · Wouldnt restart. Has Kioto offered to help with these repairs? Apr 13, 2014 · To diagnose which injector(s) are causing problems do the following. With the lines hooked up and the engine running, crack the injector high pressure line on each injector until the engine does not change or miss. But, IF you did then cracking an injector would be the way to help purge any such air. 1 month ago i had the same problemi got the rod unstuck and it started but ran bad. Aug 28, 2012 · Hi, In April, I bought a new Kioti Mechron 2200 UTV from my local dealer. I really like this tractor but the down time is killing me. Mar 7, 2016 · The last thing you should be concerned about is the injection pump! Most problems with diesels have to do with the fuel delivery system from the tank to the injector pump inlet. The fuel injector pump broke and the man doing the revuild suggested that I send the fuel injectors along for him to test. The pump is located on the forward right side of the engine seen here . Fuel filter replace several times. If your Kioti tractor is still running rough despite changing the fuel filter and fuel pump, here are a few other potential causes to investigate: Fuel Injector Issues: Clogged or malfunctioning fuel injectors can cause rough running. I'd hate to think that it's a complete failure of the fuel injection pump. It took me about 6 1/2 hours from start to finish but the first hour was cleaning. If every think else is known to be good, then you have an injection pump problem. Don't let any spray hit your skin! Here's photos of one that Come along as we pull the injector pump out of this Kioti CK30, and attempt to see why it stopped working! Oil & Fuel dk45s injector pump problems at 500 hrs. Therer is nothing in the manual about this, and I cannot find the valve. Bled out canister and verified fuel is being pumped to the canister filter. I used the tractor Saturday morning for about 2 hours and went to put it in the garage, wouldnt start again. Engine problems 5. Seemed to be fuel supply. Assuming it starts right up, compression, valves, and glow plugs are probably OK for now. I may have had a different opinion had the injector pump been covered by the warranty though. I bought a used Kioti LK3054 and have put a couple hours on it mowing a little and moving it around the farm. Under the injection pump is a cam shaft with timing marks on its gear that align with the mark on the pump drive gear. Fuel injector repair/replacement . 87 for a fuse and I'm actually happy about it because it could have been something serious and (more) expensive. This is truely an outstanding forum! Update: I called the dealer closest to me (50mi) and basically he told me to get lost because I didn't buy my loader from him which was $500 more from him than another dealer that Jul 22, 2011 · The injector pump does not seem to be serviceable; at least Kioti doesn't list parts for it. The thread is pretty thorough and explained a lot. Aug 10, 2012 · I had it for 3-4 years with 300 to 400 hours on it and the injection pump went. And my local pump rebuild shop, Diesel Sales and Service in Nashville have ordered parts for me to fix a pump. Most problems are pretty simple. If you have been skeptical about what's in the additives then I thought this was well worth a read. Old fuel line, fails more by collapsing than leaking. KIOTI DAEDONG CS2610 (EU/AU) TRACTOR Service Repair Workshop Manual provides Apr 14, 2009 · I've got 2007 kioti ck30hst and I thought I narrowed my problem down to the injection pump. Thread starter sherrym; Start date Jul 11, 2012 Jul 11, 2012 Oct 18, 2024 · It's gone now, replaced by a 3 foot length of welding filler rod attached to the injector pump fuel shut off lever. The total parts and labor were $1150. Nov 15, 2022 · I would suggest not modifying the injectors and/or pump without a thorough understanding of the injector system, and having the parts available to return it to it's original condition (it may need seals, o-rings, crush washers to add/remove these shims). Used Cylinder Head fits Kioti LK3054 E5900-03042 fits Daedong TD1400 ASAP Oct 15, 2012 / Kioti Injection Pump Failure Data. Does Mar 23, 2011 · According to Kioti the only fix is a whole new injection pump, costing $1000 and up. If you remove 0. , is very likely to swiftly cause $$ problems! Since I don't have any problem with my machine the way it is, why go messing around is my current thought. The hidden fault inside the battery cable connection seems to be a common problem and has been mentioned several times on this site. Multiple injection pump failures have been reported on this site so I'd like to start a survey to collect data on these costly and frustrating failures. If you are not 'up' on electrical trouble shooting, stop and find a friend/neighbor to help you out. If the fuel doesn't flow freely without any bubbles at the inlet to the injector pump, you need to start back at the fuel filter. Low Or Power Loss. There should be other codes if there are other electrical issues. 00). I hope this helps. If you have any questions This is the injector pump that fits numerous Kioti tractors. Diesels have no throttle so they ingest much more air than gas engines. Thread starter sherrym; Start date Jul 11, 2012; Prev. I'm guessing this was a bad batch of IP gears that had metalurgy or hardening problems. Transmission issues 3. The rod stopped moving and was jammed. not sure the year we can't find the manual, might be on id tag somewhere. Why 2 years later Kioti upgraded to a new style injection pump and different injectors is beyond me unless they had problems with the early ones. I couldn't shut it down or control the Thats really bad considering if it got stuck in full open position instead of full off position someone could have been hurt really bad. Likewise, the injection pump and injectors are easily damaged by any solid material in the fuel. Dealer replaced it under warranty. Nov 23, 2021 · The engine may misfire or fail to start altogether if the fuel injector pump isn’t working. I love that my DK predates all this nanny nonsense. Was using the backhoe when the problem happened. if u shut it off w a key, u have a solenoid. Enjoy! Repair for Pump case Pressure Regulator Oct 5, 2012 · I have an international 364 with a BD154 engine and a CAV injection pump. The first day I had it, I was backing up and a stick went up into the front-right CVC boot and it knocked the boot off (metal strap and all). total cost$10 for a new manifold gasket! Here are some of the most common diesel fuel injection pump issues we come across at our Tempe auto repair shop. Change oil every 100 hours. Zdmorgan Mar 6, 2021 / Kioti CK2610 injectors. The dealer Mar 17, 2004 · Well my time was up yesterday my CK 30 injector pump went. On an engine that isn't designed for this, though, the siphon of the injection pump isn't enough to pull all the fuel that is needed, and it is hard on it. So my rebuilt will be the second pump. Before you tear into the actual IP, check the shutoff solenoid (and manual shutoff lever/linkages) to be sure that's not the problem. The injection event is at 12 degrees before top dead center. It's a Bosch K mini pump. 1310 Injector Pump Problem. The guy I bought it from said it had been setting up because of a problem. Fuel supply issues Kioti 2007 Dk45SE HST. I removed it and the pin that slides back and forth moves freely. Feb 7, 2020 · hi all. It has fuel, no fuses blown, checked the fuel filter, no water in the fuel and it was full. This seems to have happened fairly often and is due to defective manufacturing or design. I took it the pump out today and confirmed it was the gears/pinions with broken teeth. The gears had teeth missing. Jul 1, 2009 · I have a Bobcat CT230 compact tractor with a 3 cylinder diesel engine. Thread Starter #37 . Not sure where to go from here Mar 7, 2015 · Back to the injection pump: Timing of the injector pump can't change dramatically, like all the sudden, unless something broke. It was the usual issue, the gear teeth were broken and the rack was stuck. Look at your fuel line. I pulled it in the Mar 28, 2007 · Mrs. Voila. I spoke to the dealer who is a real stand up guy - one of the reasons I bought the Kioti in the first place. . T. Loss of power. Solinoid was the problem. I pulled the fuel injectors. Most times at this point the tractor will start so tighten the injector lines down and go to Oct 3, 2022 · Much more going on than the old 6610 with the Lucas or Simms injection pump. Check also the loft pump by operating it manually and verifying good output, probably pump several cups of diesel to be sure. Oil & Fuel dk45s injector pump problems at 500 hrs. See full list on yardfloor. Expensive lesson, but better than an injector pump. My question is, is this a bad injector pump? Is is air locked? Why would it have run for several hours that day if the pump had air in it was air The most common Kioti tractor problems are 1. No warrenty Still checking how to repair full throttle ck35. That is why we need to explore the common Massey Ferguson injector pump problems. Apparently the glow plug tips also broke off. it has new air filter, fuel filter and o ring, fuel has been drained and replaced, with some 911 added, oil checked for moisture May 21, 2019 · 2012 Kioti CK35hst tlb; 1988 JD 420; 1990 JD 322; 1987 JD 332; 1985 JD 318; 2010 JD ProGator 2030A; Is it possible for broken injection pump gear teeth to make their way to the oil pan? What year is the tractor and can you please post a pic of the pieces. It led to incidents of out of control very high RPMs. When the pump is clogged it can stop the engine to start or stop the engine after it starts to run. I had to pay 1. Use off road dye diesel. Jan 31, 2015 · I have a Kioti 45hp and live in Maine. and spin the engine to see if fuel squirts out. Fuel filter changed at 1100 hours. Check out the brochure in the link Apr 12, 2016 · I got some bad fuel into my injector pump and in my injectors due to the fuel filter coming apart. Does it necessarily mean anything that this pin is Oct 15, 2023 · If all else fails, crack open each injector line right before it's injector one at a time. Oct 14, 2019 · Hello: New guy here looking for some help. I have a CK20 ,purchased in 2006 . Jun 28, 2009 · The solenoid requires 12volts to open the fuel flow to the injection pump. Reactions: IndyIan Oct 19, 2024 / After years of random dieing i finally found the problem with my kioti ck2610 Oct 8, 2013 · The next step after getting the fuel filter full and tightening the bleeders screw is the loosen the three injector lines on the injector pump. make sure the vent in the fuel cap is not obstructed. Tractor, well first I'm going to try and see if the Kioti people will stand behind the EPA warranty and replace the pump. Taken hose off at fuel injector and when i run the pump, diesel flows. May be a problem with the lift pump, but removing the supply line at the injection pump and checking flow will help eliminate any problem upstream. I have a great personal relationship with the dealer so Im sure they will help me trouble shoot before I have to bring it in to them. Nov 24, 2013 / Kioti LK35 Injector Pump Solenoid Problem #3. As such it is highly likely to experience some problems. The shims come in different thicknesses. After researching, I figured it was the fuel injection pump. It ran flawless till now. Learn how some of these problems can be avoi Jun 29, 2011 · May 2017: Kioti DK40 SE. Mar 6, 2015 / Yet another Kioti injector pump failure. We have also seen the key between the fuel camshaft and the drive gear shear, but the engine will not run when the key shears. This information will be most useful if you respond only after your failure is completely resolved. Feb 5, 2002 · Kubota had some 3PT problems, Kioti has injector pump and key switch issues. 2) Hang a tank from above, try supplying the injector pump by gravity thru a short hose. The Fix: As soon you encounter any earlier mentioned symptoms, inspect the entire fuel system thoroughly, including fuel filters, injectors, lines, hoses, and the pump. , etc. The pump is a Borshe. Temp is 0 at night and maybe 20 during the day. Sometimes fuel pump can show some problems. All to no avail However, I think Customer: I have a Kioti CK30 (2008 with 824 hours). The second pump fail was fixed by a different dealer. They removed a shim from the injection pump and it runs better than ever. had lack of power. Mar 25, 2015 · Remove the Fuel Injection pump and inspect the fuel cam shaft. I was able to find the pinions for sale online, or "sleeves" as they're listed, and had them on hand to replace the broken Oct 14, 2016 · For the most part I really enjoy this tractor. We haven't had much snow this year, so I haven't had much use for my tractor this winter, but over the weekend I used it a couple times. Jun 27, 2024 · I have a Kioti CS2410 which will crank but not fire. 15 mm of shims, you ***** the injection timing. Kubota injection pump repair without removing it from the tractor. For others, this stop solenoid is different from the CK and DK models. The injection pump is often driven indirectly from the crankshaft by chains, gears, or a timing belt that also moves the camshaft. ritcheyvs Veteran Member. Nov 22, 2013 · The local Kioti dealer quoted me $2020 CAD for a new pump, approx $700 for a rebuild, plus labour and float charges! Thank you to TBN, ritcheyvs and 2881neches for doing such a great job documenting this Kioti issue. All is good. Until you get the tractor back to a place where you can inspect it, or drop the oil pan, and inspect the lower end it's hard to be certain. 2. 25-50 HP Tractors . There are a few things Jan 31, 2024 · 4)Measure the time needed to decrease the initial pressure from 8532 psig to 7110 psig. This part fits. My little old JD 870 has a fuel strainer filter by the tank and a fuel filter up by the injection pump. Engine stop botton does not move. Turn the engine over until fuel flows out to insure all the air is purged from that line, then tighten the nut an proceed to the next injector line. Use the Right Diesel Fuel Injector Pumps for Your Make and Model. 1; 2; 3; 4; 5 … Jun 11, 2007 · SOLD Kioti CK20 HST Purchased CK3510SE HST There have been some who have had injector pump problems but the engine reacted differently. But for now lets assume that it did, so now Oct 18, 2014 · retracts the plunger from the injection pump, and the injection pump control rack moves into the position that allows the engine to start. Have changed the filters in these areas if your tractor has these? There are fuel cut off valves to help you change the filters. Air filter is good. 5 hrs labor. #10 . I have no smoke when it cranks. May 23, 2023 · Im pretty sure its a gravity system but there is a round part on the engine near the injector pump that looks like a diaphragm pump, I will check that as well. Dec 5, 2013 · Three weeks ago while picking rocks with the 45, for no apparent reason, the engine started to race out of control. I use it for grass cutting only. Nov 15, 2022 · Diesel engines are not all the same in how they fire their injectors, some will use a setup like you describe, where the diesel injector pump increases the pressure for each injector at just the right time, exceeding the pressure set for the injector, and then the injector fires, others have a pump that pressurizes the injectors at a constant Nov 9, 2011 · When looking for more information on what local Diesel additive to buy I came across this post on an Australian Forum. The 3A165 that is in the CK2610 now, although detuned to 24. Oct 2, 2022 · U first need to determine if the inj pump is pumping fuel up to the injectors. I was hoping someone els might have a 1995 year model LB 1914 Kioti tractor like mine and ran into the same conditions on a no start daedong deism engine that came with this tractor when it was first sold in North Carolina in 1995. Feb 5, 2020 · The fuel injection timing is the only thing controlled by the shims. It's about a 1999-2000 model and has a 3 cylinder diesel engine. If you notice one or more of these warning signs, you may have to replace your diesel fuel injector pumps. You can probably check this theory by removing an injector, reconnecting it to the feed line, and see if it sprays anything when you crank the engine. After the above, I'd check the injectors or maybe run a cleaner (like Seafoam or Diesel Purge) thru them. Check for any visible fuel leaks or signs of injector damage, and consider having them tested or cleaned. The tractor has only 1200 hours. The injectors tested out fine. they are specifically written for the do-it-yourself-er as well as the experienced mechanic. Oct 16, 2014 · But the one issue I have had is fuel leaks at the fuel injection pump. Jul 8, 2005 · Problem is the kioti tech mentioned that there is a valve or something on or near the injector pump that should be opened also during the 30 second run then closed. The dealer was helpful and showed me exploded views on the computer but like I said earlier the parts ( injector cam and hydraulic pump drive shaft) are in two separate sections and not detailed. He rebuilt the pump and I a now reinstalling everything. If it’s equipped. Nov 22, 2013 · Verify that you have good fuel flow from the tank by just gravity by detaching the hose. Jun 23, 2019 · I bought my kioti back in 2012. Added fuel conditioner, changed fuel filter etc etc. Jun 26, 2019 · The earlyy NX series tractors use a different injection pump and injectors. Oct 18, 2012 · X2. Replace the fuel filter if there is ant doubt. Here is some reading that should be required for anyone interested in this topic. The CS schematic is more complex than the old CK/DK models too (many safety interlocks). Oct 30, 2017 / Bleeding the fuel system on a Kioti Nov 28, 2020 · You verified it's getting air, no blockage, Kioti owners manual will suggest - "when power is insufficient" - Valve out of adjustment - Air Cleaner dirty - Fuel injection pressure is wrong - "If color of exhaust is bad"; fuel quality poor - Nozzle is bad - at 250hrs valve adjustment should not be an issue, however contaminated fuel can be a pain and cause blockage / failure at the injectors Feb 15, 2012 · 23hp from the 233, 27hp from the 273 and 29hp from the 293; all from the exact same engine! Go figure! But, to start blindly messing with fuel pumps, pressures, etc. K. Inspect the fuel camshaft for shearing between cylinder 2 & 3 lobes, or after cylinder 3 lobe. May 31, 2011 · Kioti knows there was a problem with these pumps and thats why they should be standing behind them, even after the warranty is up IMO Aug 31, 2012 / Kioti Injection Pump Failure Warning #16 Sounds like a connecting rod bearing gone bad, or a bad injector pump, or injector. The tractor (and pump) has 280hrs on it. Avail Warranty Service; If you are experiencing problems with your Kioti Mechron, it is important to take advantage of any warranty or service options available. Inside the IP is a rack (toothed strip) that engages gears (one per engine cylinder) that control the amount of fuel injected (under 2000+ psi) into each cylinder near the top of the compression cycle of each piston. Fired right up. I believe this is a judgment call by Kioti whether to warranty or not. I am a fairly decent mechanic but I am stumped. anyhow the tractor started skipping or starving for fuel when it got warm. There can be a ticking sound coming from the pump and it can be caused if there is water in the pump. Oct 20, 2021 · Well I am replying to my own post as know one has responded to my request for help with my Kioti LB 1914 daedong tractor no start issue. Filled with fresh No 1 diesel. 99% of the time we see an injection pump problem its because there was Nov 11, 2014 · KyKub, I watched a retired diesel mechanic work on a BX22 injection pump which is the same type mentioned here. But everyone I have rebuilt have to be retimed due to small amounts of wear on all of the above items. Thread Starter #6 . And I've never been crazy about these Bosch/Diesel Kiki pumps. Make sure that you have adequate fuel flow from the tank. 2012 Oct 18, 2012 I have a CK25 2006 Kioti with 214 hours on it when the fuel injector broke and when a local tractor repair place took it apart it had chipped teeth on the gear. Then removed various fuel lines to fuel pump, filter, injector pump and found a wasp sticking out of the line from the tank into the fuel pump, before the fuel filter. Aug 5, 2023 · I'm just trying to find any potential problems I'm missing that aren't a $1500 injection pump. Kioti covered the cost of the pump (over $1000. He said the “cam” for the injector pump had been replaced and it was not “timed” correctly. com/chippers/If your Kubota is leaking like this it's because the pump pistons are worn out. Love the size and horsepower. Mar 31, 2013 · Just as you said it takes surplus fuel from the injectors and runs it back to the tank. Aug 9, 2016 · If you didn't get air into the injection pump then you shouldn't have an issue. injection pump gear or cam or injection pump plungers or rollers. If she doesn't start then you have another problem, not air in the lines. Iam not getting any fuel to the injectors. 20 star(s) (18) Information, reviews, photos, discussion topics, owner pages, and specifications about the Kioti CK25. It started May 4, 2023 · Massey Ferguson Injector Pump Problems. Good Luck. This shows the 3 plungers inside the pump from the bottom. After talking to Kioti customer service person today and expressing unhappiness because of no recall if it is a bad ip, she just replied they don't do Jul 11, 2012 · I own a 2006 Kioitdk45s with Cab, and KL451 Loader. 1st, I would like to say what a fantastic resource these forums are! I really appreciate the "2881neches" tutorials on the removal & repair of Dec 4, 2011 · Fuel should flow freely. The pump is located on the 4myKIOTI. Jul 11, 2018 · This is the Highly Detailed factory service repair manual for theKIOTI DAEDONG CS2610 (EU/AU) TRACTOR , this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. Even better, control sleeve replacement does not require special tools or re-calibration, if done right. Second the tractor is only 3 years old and has only 300 hours on it, these injector pumps should not be failing at 300 hours. Jun 21, 2012 · Sounds like the injector pump (IP) rack is jammed in the off position but run the fuel-to-injector test again at max throttle to be sure. lzqkm wcfqz tqpbvm rfhvyy kdcdlk cdqx gbbkqolt hbphhn tzf nxifn ifre mnlvq lkhvsry rhrj dpjry